Astrix-Logo

Infrastructure

Raw.
materials

Manufacturing of uPVC windows is a systematized process. Myriad varieties of chemicals are used to get a suitable grade of finished products.

These chemicals are procured from across the globe from Fortune 500 companies, ensuring approved grades are maintained.

Our products’ foils are imported from renowned German-based brands such as Renolit– exterior grade and continental.

Our Raw materials are imported from Germany Walnut, dark oak, Golden oak, mahogany, grey and black ,

 

Adherence to quality requires high-standard raw material; and that is why we source robust, A-grade materials from globally recognised brands. Top international suppliers like Kaneka, DuPont, and LG are some of the few curated collaboration partners supplying the best sourced raw materials for the SIMTA ASTRIX goods since the beginning.

The iconic natural wood finish acquired on the SIMTA ASTRIX products results from the In-house State of Art lamination technology. The global best manufacturer of Grade FX exterior films, Renolit Laminations, is exclusively used to create the four classic shades of SIMTA ASTRIX casements and frames. The glue used in the lamination is specially procured from Kleiberit, Germany.

Silos.
used for Storing Blending Components

Timing & Temperature for mixing the blend to ensure desired chemical composition with homogeneous mix and discharge at right temperature and to prevent manual errors

High-level accuracy and error-free compliance through precision weighment and control through PLC/SCADA

Consistency Compliance of formulation by batch-wise evaluation of reports against the desired weighment to comply Superior Chemical Composition of blend and Mechanical/ Weather resistance Properties

Automated. Weighing & Batching.

Timing & Temperature for mixing the blend to ensure desired chemical composition with homogeneous mix and discharge at right temperature and to prevent manual errors

High-level accuracy and error-free compliance through precision weighment and control through PLC/SCADA

Consistency Compliance of formulation by batch-wise evaluation of reports against the desired weighment to comply Superior Chemical Composition of blend and Mechanical/ Weather resistance Properties.

The profiles are then covered with a protective film that helps to avoid scratches during transit and fabrication. Once produced, every item will have an unerasable laser-marked batch code for track records of the profile.

Extruder. Machines

Profile. Lamination
Facility

We use hot melt PUR technology for wrapping the profile with foil used for interior applications. White colour windows produced without any foiled wraps can be used for both interior and exterior applications. High-quality and durable lamination skins imported from Europe are used to bring appealing aesthetics to the products. Multiple wooden textured skin foils are available to suit your needs.

R&D.
Center

At SIMTA Astrix, R&D is an everyday affair. Quality is a high priority and is stringently followed as per EN 12608-1-2016 standards.Our lead-free uPVC profiles are an assurance of a greener future.
We have an elaborate list of 13 exclusive tests that prove our ability to deliver quality. Some critical tests are Density tests, Ash Content Test, Charpy Impact Strength, Falling Mass Test, Vicat Softening Point, Color Variation Test, Welding Strength, Heat Ageing Test, Heat Reversion Test etc.

Lab Facility

TESTING LAB EQUIPPED WITH THE FOLLOWING INSTRUMENTS:-

Tooling Facility

As a pioneer in quality and eco-friendly uPVC doors and windows, we ensure the best technology is used to reduce the carbon footprint of the planet. Top German machinery company renowned for best quality equipment, Nextool is our supplier-partner and has delivered over 60 extrusion tools that are used in our manufacturing process.

The outcome of using these high-precision engineering tooling is the robust dimensional stability and fine surface finish that showcases in our products.

stock &
dispatch.

Our deliveries are seamless due to our logistics. 
The robust technology we have painstakingly built 
has escalated our deliverables, and we can deliver laminated profiles within 15 days from the date of order confirmation.
While we focus on quality, our seamless operations in the supply chain management process help us maintain steady productivity despite changes in the market situation.

Our stocking capacity ensures high-quality globally procured raw materials at our warehouses and removes production hindrances making it easy and convenient for the fabricators to function appropriately.

Cleaning &
Maintenance.

At SIMTA Astrix, R&D is an everyday affair. Quality is a high priority and is stringently followed as per EN 12608-1-2016 standards.Our lead-free uPVC profiles are an assurance of a greener future.
We have an elaborate list of 13 exclusive tests that prove our ability to deliver quality. Some critical tests are Density tests, Ash Content Test, Charpy Impact Strength, Falling Mass Test, Vicat Softening Point, Color Variation Test, Welding Strength, Heat Ageing Test, Heat Reversion Test etc.

Infrastructure.
Timeline

We commenced our journey 3 decades ago in 1991 by supplying machines and tools to the textile industry, Our partnership with Jacobi helped us capture a lion’s market share and establish a monopoly in this segment.

Our business excellence and success probed us to diversify into another gigantic business segment- uPVC doors and windows. The birth of SIMTA Astrix heralded the beginning of a new era for us at the SIMTA Group. This vertical became a game changer in the industry for fabricators and gave rise to many entrepreneurs in its due course of time.

Today we are the second-largest manufacturers of uPVC profiles in the country, We have projected a 2x growth in our manufacturing capability.

20
12

1000 TPA

When we started in 2012, we produced 1000 tonnes per annum- TPA.

20
15

3600 TPA

Owing to the increase in demand, we braced up our production ability at 3600 TPA by 2015.

20
17

5400 TPA

By 2017 we had seen an
increase of up to 5400 TPA.

20
22

Upcoming growth

With the increase in demand, a new lamination facility was added. The demand for high-quality profiles was steadily increasing, and to cater to the production, we added 4 new extruder lines and increased production to 18,000 TPA.

Visit Our Experience. center

uPVC?

let us know more about your project

We are always looking for new challenges and eco-friendly sustainable projects.

If you have any particular requirement that needs customised solution, get in touch with us.

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