Extruder. Machines
Infrastructure
SimtaAstrix has a state-of-the-art manufacturing unit with imported high-tech and fully automated machinery from Germany and Turkey, which help us achieve a production capacity of 950 tons/ month.
Furthermore, with our in-house R&D team, we select the highest quality raw materials to make sustainable, eco-friendly products without compromising quality, style, or performance.
Weighing & Batching.
Timing & Temperature for mixing the blend to ensure desired chemical composition with homogeneous mix and discharge at right temperature and to prevent manual errors
High-level accuracy and error-free compliance through precision weighment and control through PLC/SCADA
Consistency Compliance of formulation by batch-wise evaluation of reports against the desired weighment to comply Superior Chemical Composition of blend and Mechanical/ Weather resistance Properties
Automated. Compounding station
The motto of “driven by customer delight” has been the driving force behind the constant zeal to introduce products of the best quality and affordability in time. Every raw material we procure undergoes a stringent quality check before being processed at the fully automated and computerized Compound Blending System.
All the processes are carried out digitally by measuring every component and mixing precisely the proper ratio to avoid any calculative mistakes. The microprocessor of the Compounding System blends the unique formulations into specific and smaller batches to guarantee Zero error.
In-house. Profile Lamination
Facility
The iconic natural wood finish acquired on the SIMTA ASTRIX products results from the In-house State of Art lamination technology. The global best manufacturer of Grade FX exterior films, Renolit Laminations, is exclusively used to create the four classic shades of SIMTA ASTRIX casements and frames. The glue used in the lamination is specially procured from Kleiberit, Germany.
Best. Sourced Raw
materials
Adherence to quality requires high-standard raw material; and that is why we source robust, A-grade materials from globally recognised brands. Top international suppliers like Kaneka, DuPont, and LG are some of the few curated collaboration partners supplying the best sourced raw materials for the SIMTA ASTRIX goods since the beginning.
The iconic natural wood finish acquired on the SIMTA ASTRIX products results from the In-house State of Art lamination technology. The global best manufacturer of Grade FX exterior films, Renolit Laminations, is exclusively used to create the four classic shades of SIMTA ASTRIX casements and frames. The glue used in the lamination is specially procured from Kleiberit, Germany.
In-house. Infrastructure
Facility
The iconic natural wood finish acquired on the SIMTA ASTRIX products results from the In-house State of Art lamination technology. The global best manufacturer of Grade FX exterior films, Renolit Laminations, is exclusively used to create the four classic shades of SIMTA ASTRIX casements and frames. The glue used in the lamination is specially procured from Kleiberit, Germany.
Lab Facility
TESTING LAB EQUIPPED WITH THE FOLLOWING INSTRUMENTS:-
- UTM-for tensile & weld strength testing & compression strength.
- Impact tester – for profile strength.
- Falling mass tester subzero freezer unit: To find the breakage of profile at low temperature.
- Hot air oven: To find the properties of thermal stability and shrinkage.
- Density tester: To Find out the Density of Profile.
- Filler Content test: To find out the filler content which determine the quality of UPVC compound.
- Vicat softension temperature test: To test the thermal property of the profile.
- Hardness tester: To find out the hardness of the profile (rigidity)
- Spectro photo meter: To find the color variation in the profile.
- Gloss meter: To find the surface finish.
Tooling Facility
As a pioneer in quality and eco-friendly uPVC doors and windows, we ensure the best technology is used to reduce the carbon footprint of the planet. Top German machinery company renowned for best quality equipment, Nextool is our supplier-partner and has delivered over 60 extrusion tools that are used in our manufacturing process.
The outcome of using these high-precision engineering tooling is the robust dimensional stability and fine surface finish that showcases in our products.
uPVC?
let us know more about your project
We are always looking for new challenges and eco-friendly sustainable projects.
If you have any particular requirement that needs customised solution, get in touch with us.
